제품바늘에 의하여 구멍을 뚫는 직물PTFE 바늘 천공 직물
picture of PTFE needle punched fabric for dust filtration.
picture of PTFE needle punched fabric and PTFE dust filter bag.

PTFE 바늘 천공 직물

제품 정보: The Yuanchen factory has a specialized workshop dedicated to producing PTFE needle felt. The workshop is equipped with a complete PTFE needle felt production line, which enables the entire production process from PTFE fiber raw materials to 100% pure PTFE needle felt. As a manufacturer, we offer dust filter cloth, baghouse filter bag processing, and design and development of new products, as well as OEM (original equipment manufacturer) services. Our products are exported to 60 countries, including Japan, South Korea, Australia, Brazil, Colombia, Peru, Russia, Turkey, Thailand, Egypt, and South Africa.
스크림: 100% PTFE
무게: 750gsm ± 8%
온도 범위: 260℃ ~ 280℃

주식:

문의 보내기
  • picture of PTFE needle punched fabric for dust filtration.
  • picture of PTFE needle punched fabric and PTFE dust filter bag.

PTFE 바늘 천공 직물

What is PTFE Needle Punched Fabric?

As a filtration media for making PTFE filter bags for Baghouse use;

PTFE (Polytetrafluoroethylene), also known as Teflon, is considered the "King of Plastics" due to its exceptional properties, including high temperature resistance, corrosion resistance, and durability, making it an ideal material for industrial filtration applications. At Yuanchen, we utilize premium-grade PTFE (Teflon) fibers and employ a meticulous needle punching process to create our PTFE needle felt filter cloths. After undergoing specialized finishing treatments, these filter cloths are widely used in various industrial settings for dust collection (PTFE dust filter bags) and liquid filtration (Teflon micron-rated filter bags).

 

Application of PTFE Needle Punched Fabric:

Power generation plant image Asphalt plant image Waste incineration plant

Here are some of the common areas where PTFE needle punched fabric are used:

Power generation: 

PTFE filtration dust filter bags play a crucial role in power generation, particularly in coal-fired power plants. They are used to remove fly ash and other particulate matter from flue gases, reducing emissions and protecting downstream equipment from damage. The high-temperature resistance of PTFE makes it ideal for this application, as the flue gases can reach temperatures up to 260°C.

Cement production:

In cement production, PTFE filtration dust filter bags are used to capture dust and particulate matter generated during the manufacturing process. These dust particles can be harmful to human health and the environment if released into the atmosphere. PTFE filter bags effectively remove these particles, ensuring compliance with environmental regulations and protecting workers from exposure to hazardous dust.

Chemical processing:

Chemical processing plants often involve the handling of corrosive chemicals and gases. PTFE filtration dust filter bags are highly resistant to a wide range of chemicals, making them suitable for use in these applications. They effectively remove dust and particulate matter from process gases, preventing the release of harmful substances into the environment.

Metalworking:

In metalworking operations, such as grinding and polishing, large amounts of dust and particulate matter are generated. PTFE filtration dust filter bags are used to capture these particles, preventing them from contaminating the workplace and causing respiratory problems for workers. The low friction and abrasion resistance of PTFE extend the lifespan of the filter bags in these demanding operating conditions.

Waste incineration plant:

Waste incineration plants are used to dispose of waste materials by burning them at high temperatures. PTFE filtration dust filter bags are used to remove particulate matter from the incinerator exhaust gases, preventing the release of harmful pollutants into the environment. The high-temperature resistance of PTFE is essential for this application, as the exhaust gases can reach extremely high temperatures.

Asphalt plants:

Asphalt plants emit dust and particulate matter during the production of asphalt. PTFE filtration dust filter bags are used to capture these particles, reducing emissions and protecting the surrounding environment. The non-stick properties of PTFE prevent asphalt from adhering to the filter bags, ensuring efficient filtration and easy cleaning.

Mining operations:

Mining operations generate large amounts of dust and particulate matter, which can pose health risks to workers and the environment. PTFE filtration dust filter bags are used to filter mine ventilation air, removing dust particles and improving air quality. The durability and abrasion resistance of PTFE make it suitable for the harsh conditions found in mining operations.

간략한 소개 PTFE 바늘 천공 직물:

  • 고온 저항, 연속 작동 온도는 최대 260℃, 순간 작동은 최대 280℃까지 가능합니다.
  • 대규모 생산이 가능하며, 기존에 비해 가격이 훨씬 저렴해졌습니다.
  • 전체 PH 범위에서 사용할 수 있습니다.
  • 평소와 같이 긴 서비스 수명은 4년 이상일 수 있습니다.
  • 다양한 용도로 모든 제작이 가능합니다.

위안첸의 장점:

AUTEFA Solutions Germany에서 제조한 풀 니들 펀치 펠트 생산 라인을 보여주는 Yuanchen 공장의 생산 시설 이미지입니다. AUTEFA Solutions Germany에서 제조한 풀 니들 펀치 펠트 생산 라인을 보여주는 Yuanchen 공장의 생산 시설 이미지입니다. AUTEFA Solutions Germany에서 제조한 풀 니들 펀치 펠트 생산 라인을 보여주는 Yuanchen 공장의 생산 시설 이미지입니다. AUTEFA Solutions Germany에서 제조한 풀 니들 펀치 펠트 생산 라인을 보여주는 Yuanchen 공장의 생산 시설 이미지입니다.

1. 거대한 생산 규모:

+500 employees, productivity: +20000㎡ filter cloth (+4000 pcs filter bags) / per day. The Yuanchen factory has a specialized workshop dedicated to producing PTFE needle punched fabric.

2. 높은 평판:

상장회사, 17년 이상의 경험, 오직 대기환경 처리에만 집중합니다.

3. 경험이 풍부한 제품 R&D 팀:

다년간의 업계 경험과 특정 작업 조건을 고려하여 고객의 요구에 맞는 제품을 개발하며, 108개의 국내 특허를 취득했습니다.

4. 주요 장비 및 기술:

독일 AUTEFA 풀 라인(세계 최초 자동 바늘 교체 시스템), Bruckner 고온 세팅 라인, 일본 Tokuden 라미네이팅 머신 및 스웨덴 ETON 시스템이 전 공정에 참여하고 있습니다.

5. 우수한 품질을 약속하는 다양한 검사 단계:

+500㎡ 분석 및 테스트 센터, +50 세트 분석 테스트 장비 포함: AFC-133 필터 재료 동적 테스트 플랫폼(독일), PSM-165 필터 기공 크기 테스터(독일), 고성능 액체 크로마토그래피(미국) 등

6. 글로벌 시장에서의 광범위한 경험.

PTFE 섬유현미경 이미지와 분자구조식 이미지입니다.

ptfe fiber microscopic image and molecular structure formula

PTFE needle punched fabric 기술 사양

재료

100% PTFE 섬유

요소

쉘 섬유 100% PTFE
튼튼한 면포  PTFE

무게

750gsm ± 8%

두께

1.1mm±0.2mm

통기성 / 200Pa L/d㎡.min

70 - 120

인장 강도 N/5*20CM

경사 ≥ 650
씨실 ≥ 600

파단 신율(%)

경사 ≤ 15
씨실 ≤ 20

온도(℃)

계속 온도 260℃
순간온도 280℃

가공기술

열 안정화, 캘린더링, 그슬리기, PTFE 멤브레인

애플리케이션

시멘트 생산, 철강 플랜트, 건설, 야금, 발전소 등

 

* 필터 백의 구체적인 디자인, 구성 및 크기는 장비 및 여과 요구 사항에 따라 달라질 수 있습니다. 특정 애플리케이션 요구 사항을 충족하기 위해 사용자 정의 옵션을 사용할 수 있습니다.

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